(photo: Belzona International)
19.10.2016, 23:58

The Evolution of Roofing Maintenance

With up to 90 per cent of roofing problems typically associated with 10 per cent of a roof's surface area, Belzona argue traditional maintenance techniques and materials have definitely had their day.


Roofing professionals will frequently attribute up to 90 per cent of the problems they encounter to 10 per cent of a roof's surface area, and it should come as no surprise that the selection of roofing materials is also a significant contributing factor.

This article examines the evolution of these materials and the emergence of dedicated, more efficient, roofing maintenance solutions.


Adapting to change

Charles Darwin considered “adapting to change” the most significant part of his evolutionary theory, a statement that holds similar relevance to the evolution of roofing materials. Historically, roofing materials such as tar and lead have been eclipsed on flat roofs by roll-on materials like single-ply rubber sheeting, bitumen and felt. However, despite being easier to apply than their predecessors, the safety and effectiveness surrounding their application and subsequent maintenance is not increasingly better. Fundamentally, the repair and maintenance of these materials is carried out using the exact same materials, or ineffective accessory products which can create future problems in the long term. As a result, roofing maintenance is evolving once more, and this time it is with the advent of liquid-applied polymeric membranes.


Challenges found with traditional roofing maintenance and repair

In order to understand why polymeric membranes are now used so frequently in roofing maintenance, it is necessary to examine the challenges relating to the repair of traditional roofing systems and why these methods are prone to failure.


Many traditional roofing materials are applied using hot work, including asphalt, bitumen and rubber. If a failure should arise in one of these materials, more often than not, the method of repair and maintenance would be additional hot work. In line with increased health and safety precautions, this method is now being neglected in favour of safer alternatives. Not only does the increased amount of equipment on site incur more issues with manoeuvrability, but the method also uses aggressive chemicals and solvents, leading to the production of harmful VOCs. This endangers the health of both the applicator and the surrounding environment, often causing severe disruptions.


Moreover, rubber sheeting and bitumen, which are both widely used in roofing, represent particular challenges in terms of maintenance due to the joints and seams present. Alongside materials such as felt, these pre-formed sheets are rolled out alongside one another, or cut to fit around more intricate sections, creating significant faults. In particular for felt, a frequent recommendation for the repair of a torn or blistered area would simply be reapplication of that material as a patch. Crucially, this causes an increase in the number of seams on a roof and thus an increase in the number of potential failure points. Poor finishing of just one joint can result in water ingress and issues associated with internal damp. On a complex roof, if one joint fails out of tens or hundreds, then tracking a leak can result in both lost time and investment. If another joint fails, this process will continue, causing further complications.


Continuing with the reparation of joints and seams, repair and maintenance can involve administering either additional contact adhesive or lap sealant, to limit the risk of leaking joints. Similarly, “cut and stick” type sealants and tapes are among further repair alternatives, yet all of these can be thwarted over time by exposure to UV rays and weathering. Poor UV resistance can cause these materials to become brittle and unsympathetic to the movement of the building, increasing the stress applied to these joint areas.


Other accessory products known to be used in the repair and maintenance of roofing materials include roofing cement and nails. Offering more rudimental repair options, these materials can be used in tandem and are regarded as quick fixes, not necessarily long-term alternatives. In terms of roofing cement, this has the potential to be applied to most roofing materials, in particular for damaged or blistering felt; meanwhile nails are predominantly used to repair raised seams or close exposed tears. However, these materials increase the number of dissimilar materials present, making adhesion more difficult. In addition, any method which necessitates nailing, requires penetrating the roof cover, adding vulnerabilities and potentially more damage.


Finally, a challenge that is frequently associated with traditional roofing materials and is compounded further by the aforementioned repairs, is that of breathability. As an essential factor in any successful roofing solution, breathable materials allow any vapour trapped inside a building to escape, while remaining watertight. If there is inadequate breathability, moisture can become trapped, resulting in rot and damp issues. Ensuring sufficient waterproofing simultaneous to breathability can be challenging; therefore, evolution of roofing maintenance materials is required to adapt to these necessary changes.


A new breed of roofing maintenance

In the face of these challenges and alongside the advancement in technology, traditional materials for roofing maintenance are being eclipsed by the advent of polymeric membranes. Typically, these are liquid-applied, single component materials and when compared to patch repairs or system replacement, they feature several key advantages.


Fundamentally, they are cold-applied materials which require no hot work and can be applied in all weather conditions; even during winter months. Not only does this remove the need for specialist equipment and personnel, which can complicate applications, but it makes roofing maintenance far safer by removing hazardous hot work techniques. The health and safety element of liquid-applied polymeric membranes is enhanced further because of the absence of VOCs. These roofing maintenance solutions can be water-based and thus solvent-free which, unlike some traditional methods, is odourless and causes no disruption due to smells.


In addition, its liquid-applied nature creates a single, seamless barrier that removes the problem element of joints and seams, an issue which significantly contributes to the troublesome 10 per cent previously mentioned.


Indeed, in the event of a defect arising, repairs can be performed using the same system which also ensures the seamless barrier remains intact - a factor further enhanced by its remaining flexible in service to ensure the polymeric membrane moves in harmony with the roof’s natural movement without opening up cracks or voids.


The flexibility of these solutions can be attributed to the inclusion of reinforcement sheets which remain watertight whilst accommodating for a variety of roof terrains.


Reinforcement sheeting increases the strength and flexibility of roofing repairs and protection

At Belzona we have found such multi-component solutions to be particularly advantageous on complex roof structures that benefit from their seamless application to glazing bars, metal upstands and gutters (not to mention a wide variety of other materials) and excellent adhesion which means roofing systems are not compromised by their once notoriously weak areas.


Moreover, these systems are designed to be microporous which ensures that even challenging sections of a roof can be kept waterproof whilst providing the breathability that is demanded by evolving roofing maintenance materials and ensures moisture does not stay trapped but permeates out through the microporous cold-applied, polymeric system.






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